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Elements and Performance Criteria

  1. Set up machines for tufting operations
  2. Test machine settings
  3. Diagnose and fix tufting problems
  4. Communicate operational information

Required Skills

This describes the essential skills and knowledge and their level required for this unit

Demonstrates knowledge of

tufting methods and the various types of yarn outcomes

yarn twist and application

fibre types and their method of production

fibre parameters

yarn counts

factors affecting machine performance yarn strength sizing ambient conditions

yarn quality indicators

machine manufacturer specifications

safety and environmental aspects of relevant enterprise activities

OHS practices including hazard identification and control measures

quality practices

workplace practices

recording and reporting practices

Demonstrates skills to

set and operate tufting machines

test analyse and prepare samples

read interpret and follow information on work specifications standard operating procedures and work instructions and other reference material

maintain accurate records

communicate within the workplace

sequence operations

meet specifications

clarify and check taskrelated information

carry out work according to OHS practices

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria Required Skills and Knowledge the Range Statement and the Assessment Guidelines for the Training Package

Critical aspects of evidence to be considered

Demonstrates skills and knowledge to

interpret production specifications accurately

set and operate tufting machine safely and correctly

perform sample runs and analyse results

identify and make appropriate readjustments

determine root cause of operational problems

solve operational problems

apply workplace health and safety policies in production operations

maintain accurate records

Consistency in performance

Consistently applies skills and knowledge when

organising work

completing tasks

identifying improvements

using workplace practices

using OHS practices

recording and reporting accidents and incidents

assessing operational readiness of equipment used and work processes

recognising and adapting to cultural differences in the workplace including modes of behaviour and interactions

completing work systematically with attention to detail without damage to goods and equipment

Resource implications

Access is required to real or appropriately simulated situations including work areas materials and equipment and to information on workplace practices and OHS practices

Context for assessment

Assessment may occur on the job or in an appropriately simulated environment

Interdependent Assessment

This unit may be assessed independently or in combination with other relevant units


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs if the candidate, accessibility of the item, and local industry and regional contexts.

Legislative/regulatory requirements

All work must comply with relevant Federal and State or Territory legislative or regulatory requirements.

Specifications and production requirements may include

beaming

primary backing

backing type and specifications

yarn type and specifications

pile height

beat up

level loop

cut pile

cut and pile

loop pile

colour

pattern

size

stitch rate

tension

hard twist pile

blends

frieze (textured/bulk)

Saxony (plush)

Berber (thick yarns)

sisal/cord (textured)

Machines may include

winding machines

finishing equipment

other ancillary equipment

Yarn may be

wool

nylon

acrylic

polypropylene

polyester

blends

Joined may include

splicing

weavers knot

double weavers knot

Loom settings may include

electronic settings

automated setting

mechanical settings

OHS practices

OHS practices must include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and may include:

manual handling techniques

standard operating procedures

personal protective equipment

safe materials handling

taking of rest breaks

ergonomic arrangement of workplaces

following marked walkways

safe storage of equipment

housekeeping

reporting accidents and incidents

other OHS practices relevant to the job and enterprise

Faults may include

holes

j-cutting

low-cut yarn

incorrect yarn height

foreign matter

creasing of primary backing or carpet

lines in carpet

marks

broken looper

choppy face